Quality strategy
Purpose: We design our quality management system and take it to action to provide customers with high-quality products beyond your expectations. PCB prototyping and batch production are operated under one same quality management system, which is presented on the left. This prevents the decline of quality caused by the compressed process.
Quality Management Process
We set up a complete training mechanism to ensure standard operations. Meanwhile, we constantly optimize and update process, insist on equipment maintenance, and promote abnormality solving mechanism. Every effort is made to optimize quality management and meet product quality requirements
Quality Management Process
PCB quality control process
Assemble quality control process
Quality System
Certification
Quality System Certification
We build an excellent management system using standards of the ISO international organization, and we create our quality management system platform using the PDCA operation mode. PCBONLINE passes multiple quality management system certifications audits, such as ISO9001, ISO16949, UL, CQC, SGS, and so on. You can see our quality certificates as the below.
Quality Assurance of Our Products and Services
Quality Assurance of Our
Products and Services
Details Decide the Quality
- Here are two examples of how we do best in detail.
- How do we operate ICT?
- We follow SOP of ICT in this way: check the material code > scan the operator code > bring the PCB board to be tested > open the upper cover of the socket > visual inspection > install the PCB board > close the upper cover > press the main screen button to scan > reopen the upper cover > take the PCB board.
- How do we reduce the defect rate?
- If a machine goes wrong, or if one small problem happens three times continually, the technician will report to the corresponding engineers and managers. The next process won't be entered until the inspection proves normality.
Quality Assurance of PCBA
- • Before batch PCB assembly, we carry out the FAI (first article inspection) to make sure everything is right and generate a report for you to review.
- • We follow standard SOP to control the temperature and speed of reflow soldering ovens to ensure solder paste filtering and soldering, which is key to the SMT process.
- • PCBA tests after soldering include ICT (in-circuit test), FCT (functional test), aging test, temperature, and humidity test, drop test, and testing before and after packaging.
- • During PCB assembly, the PCBA goes through a series of tests, such as SPI (solder paste inspection), X-Ray, and AOI (automated optical inspection), and all results will be recorded and reported to you.
- • Mould design for wave soldering is operated by experienced project engineers, which ensures smooth DIP assembly.
- • We shorten the SMT/DIP assembly cycle due to 30,000+ kinds of electronic components in-warehouse, which dramatically saves your time.
Quality Assurance of Electronic Components
- • Complete supply chain consists of departments of projects, engineering, purchasing, quality control, and customs clearance.
- • Professional and experienced engineers of BOM, component certification, and component selection.
- • Our electronic components are stored in an anti-static, dust-proof, and moisture-proof warehouse environment.
- • Meticulous management of component supplier certification and audit.
- • The electronic components we source are from trust-worthy factories and direct agents. All components are traceable and without aftermarket inventory.
- • The electronic components we source are from trust-worthy factories and direct agents. All components are traceable and without aftermarket inventory.
Quality Assurance of PCB
- • We manufacture PCBs using good materials and inspect materials according to international standards and customer requirements.
- • Our engineers will analyze your Gerber files before PCB manufacturing, especially the distance between vias, board-carrying capacity, and whether the wiring interferes with the high-frequency signals and impedance.
- • We carry out complete inspections, including material inspection, production line monitoring, finished good inspection before warehousing and storage, inspection before delivery, and packaging monitoring.
- • We support PCB prototype manufacturing, which ensures your product quality before mass production.
- • All engineers are with more than 10 years of experience, technicians with more than 5 years of experience.
- • We carefully revise standard operation procedures (SOP) regularly and instruct manufacturers to improve PCB quality and safety.
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