One-Stop Multilayer PCB Manufacturing from 4 to 60 Layers

"Multilayer PCBs save space and increase circuit density. PCB layers
are possible up to 60 from PCBONLINE."
multilayer printed circuit board

One-Stop Multilayer PCB Manufacturing from 4 to 60 Layers

"Multilayer PCBs save space and increase circuit density. PCB layers
are possible up to 60 from PCBONLINE."

Multilayer PCB Manufacturing Capabilities

multilayer PCB structure

Applications of Multilayer PCBs

  • ● Computers, telecommunication
  • ● Industrial controls, automotive
  • ● Defense & aerospace systems
  • ● Medical equipment
  • ● Consumer electronics, etc.
Specifications
PCBONLINE's Multilayer PCB Capabilities

PCB layers

4 to 60

Build time

1 day to 4 weeks

Final board thickness

0.15mm to 3.2mm

Materials

FR4, polyimide, aluminum, ceramics, PTFE

Tg (FR4 multilayer PCB)

135°C, 150°C, 160°C, 170°C, 180°C, 185°C...

Aspect Ratio

(laser drill) 3:4
(PTH) 10:1

Min. drill bit size

8mil

HDI stackup

1+N+1, 2+N+2, 3+N+3 (with copper filling)

Line/space

(inner layers)2.5mil/2.5mil
(external layers)2.5mil/2.5mil

Copper thickness

1/3oz to 6oz

Warpage

0.5%

Punching profile

±3mil

Hole size tolerance

PTH: ±3mil, NPTH: ±2mil

Multilayer PCB Manufacturing Capabilities

Specifications
PCBONLINE's Multilayer PCB Capabilities

PCB layers

4 to 60

Build time

1 day to 4 weeks

Final board thickness

0.15mm to 3.2mm

Materials

FR4, polyimide, aluminum, ceramics, PTFE

Tg (FR4 multilayer PCB)

135°C, 150°C, 160°C, 170°C, 180°C, 185°C...

Aspect Ratio

(laser drill) 3:4
(PTH) 10:1

Min. drill bit size

8mil

HDI stackup

1+N+1, 2+N+2, 3+N+3 (with copper filling)

Line/space

(inner layers)2.5mil/2.5mil
(external layers)2.5mil/2.5mil

Copper thickness

1/3oz to 6oz

Warpage

0.5%

Punching profile

±3mil

Hole size tolerance

PTH: ±3mil, NPTH: ±2mil

multilayer PCB structure

Applications of Multilayer PCBs

  • ● Computers, telecommunication
  • ● Industrial controls, automotive
  • ● Defense & aerospace systems
  • ● Medical equipment
  • ● Consumer electronics, etc.

Advantages of the One-Stop Multilayer PCB Manufacturer PCBONLINE

Use high Tg Materials for multilayer PCBs by default
Special-purpose production line for immersion gold
ISO quality management system for multilayer PCB manufacturing
Multilayer flex, rigid, rigid-flex, aluminum, ceramic PCBs available
Professional one-on-one engineering support
PCB/PCBA production from prototyping to batch manufacturing

Advantages of the One-Stop Multilayer PCB Manufacturer PCBONLINE

Use high Tg Materials for multilayer PCBs by default

Special-purpose production line for immersion gold

ISO quality management system for multilayer PCB manufacturing

Multilayer flex, rigid, rigid-flex, aluminum, ceramic PCBs available

Professional one-on-one engineering support

PCB/PCBA production from prototyping to batch manufacturing

Multilayer PCB Certifications

Multilayer PCB Certifications

Multilayer PCB Certifications

What is Multilayer PCB

  • Multilayer PCBs are circuit boards having at least 4 layers with the copper thickness of 2oz and below, such as multilayer flexible PCBs, multilayer ceramic PCBs, multilayer rigid PCBs, etc. But OSP PCBs don't belong to multilayer PCBs.
  • To reduce the warpage, multilayer PCBs usually have a symmetrical structure. Common layer numbers are 4, 6, 8, 10, 12, 16. Wiring is possible on up to 60 layers.
  • The core materials of multilayers PCBs can be FR4, aluminum, copper, polyimide, PTFE, ceramics, etc. Components can mount on one side or both sides.

Multilayer PCB Manufacturing

multilayer PCB manufacturing
Multilayer PCBs are manufactured by laminating the alternating layers of prepreg and copper on the PCB core under high temperature and pressure.
The lamination process makes sure no air is trapped in the board, the resin in the prepreg melts and cures, and the two adjacent conductive layers are bonded and insulated.
The circuit on the conductive is achieved by imaging, etching copper, and removing photoresist film. The PTH holes are drilled and electroplated to connect the circuits between different layers.

Advantages of Multilayer PCBs

  • Compared with single and double-layer PCBs, multilayer PCBs provide:
  • higher wiring density,
  • smaller product sizes,
  • more circuit design flexibility.
  • ● Via the ground and power layers, multilayer PCBs reduce EMI (electromagnetic interference).

What is Multilayer PCB

  • Multilayer PCBs are circuit boards having at least 4 layers with the copper thickness of 2oz and below, such as multilayer flexible PCBs, multilayer ceramic PCBs, multilayer rigid PCBs, etc. But OSP PCBs don't belong to multilayer PCBs.
  • To reduce the warpage, multilayer PCBs usually have a symmetrical structure. Common layer numbers are 4, 6, 8, 10, 12, 16. Wiring is possible on up to 60 layers.
  • The core materials of multilayers PCBs can be FR4, aluminum, copper, polyimide, PTFE, ceramics, etc. Components can mount on one side or both sides.

Multilayer PCB Manufacturing

multilayer PCB manufacturing
Multilayer PCBs are manufactured by laminating the alternating layers of prepreg and copper on the PCB core under high temperature and pressure.
The lamination process makes sure no air is trapped in the board, the resin in the prepreg melts and cures, and the two adjacent conductive layers are bonded and insulated.
The circuit on the conductive is achieved by imaging, etching copper, and removing photoresist film. The PTH holes are drilled and electroplated to connect the circuits between different layers.

Advantages of Multilayer PCBs

  • Compared with single and double-layer PCBs, multilayer PCBs provide:
  • higher wiring density,
  • smaller product sizes,
  • more circuit design flexibility.
  • ● Via the ground and power layers, multilayer PCBs reduce EMI (electromagnetic interference).

We are solution experts to multilayer PCB projects
Contact our team here

We are solution experts to multilayer PCB projects
Contact our team here

multilayer PCB circuit board

Hear from Our Clients

"PCBONLINE is a new multilayer PCB supplier to me, but their FGA manufacturing precision and PAD tolerance control ability impress me so much. Under the microscope, these circular PADs are not deformed at all, and the integrity of the solder mask bridge is well protected. This effect was not possible by my previous suppliers."
Thành Nguyen,/power electronics engineer

Hear from Our Clients

"PCBONLINE is a new multilayer PCB supplier to me, but their FGA manufacturing precision and PAD tolerance control ability impress me so much. Under the microscope, these circular PADs are not deformed at all, and the integrity of the solder mask bridge is well protected. This effect was not possible by my previous suppliers."
Thành Nguyen,/power electronics engineer
"We chose multilayer flexible PCBs manufactured by PCBONLINE for nucleic acid inspection boxes. Our products require DuPont polyimide high-temperature materials. I had asked many suppliers but they do not have the sheet stocks. Finally, I found PCBONLINE. They solved my urgent delivery needs. Their PCB quality is perfect, and the product inspection sensitivity is very good. I feel very satisfied with our cooperation."
Murphy Andrews,/lead electronics enigineer
"PCBONLINE's multilayer PCB one-stop assembly service is very professional. The free DFM inspection helps me avoid possible losses caused by design vulnerabilities. Their engineers have rich hardware development experience and give optimization suggestions. The assembly price is also acceptable, and I save at least 40% than assembly in Europe."
Amit Kumar,/hardware engineering manager

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