Top Quality 1 to 10 Layer Flexible PCB Manufacturing and Assembly

PCBONLINE’s flexible PCB

Overview of PCBONLINE Flexible PCBs

  • PCBONLINE flexible PCBs or FPCs use thin, flexible dielectric materials between layers of copper with a minimum thickness of 50μm, typically 75% lighter than a similarly sized rigid PCB. Using these materials allows for the circuit to fold, flex, and twist, as well as overall, reduce the size and weights of electronic designs.
  • PCBONLINE manufactures and assembles 1 to 10 layer FPC, clear flexible PCB, FPC adding stiffeners, flexible aluminum PCB, FPC with carbon ink plated, FPC electroplated by gold, and so on. The applications are consumer electronics, medical, automotive, aerospace, defense, etc.

Advantages of Flexible PCBs

What Makes PCBONLINE Competitive Flex PCB Manufacturer

  • ◆ Utilizes the highest quality raw materials to ensure that your design is the highest quality.
  • ◆ Has various types of flexible materials to choose from to benefit your final design type. Supports flexible LED strips, CTP, LCM, mobile & tablet applications, CCM, automotive, and medical solutions.
  • ◆ Strictly follows current IPC standards to ensure our shipments are of the highest quality all the time.
  • ◆ Has the ability to do flexible PCB assembly as well, so you can receive a finished product!
  • ◆ Fastest delivery times available - samples within 3-days and mass production in only 5-days!
  • ◆ Has fully automated production lines to remove the human element of the manufacturing process, which removes errors.
choose flexible PCB from PCBONLINE

PCBONIE Flexible PCB Manufacturing and Tech Specs

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Materials Used by PCBONLINE

  • Material: TaiFlex, Dupont
  • Cover film: TaiFlex, APLUS,RCCT
  • PI reinforce: UBE, TaiFlex, SKC
  • Electromagnetic membrane: Sankei, Fang Bang, Toyo
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Tech Specifications

PCBONLINE is able to meet the following technical capabilities for all of our flexible designs:

Parameter
Fabrication Process
Data
Layer Count
1-10
Final Board Thickness
0.05-0.6mm
Aspect Ratio
3:1
Copper Thickness
1/3~3oz
Impedance Control
50±5Ω,90±9Ω,100±10Ω
Line/Space
Inner Layer
External Layer
1.6/1.6mil
1.6/1.6mil
Min Drill Bit Size
6mil
Hole Size Tolerance
PTH
NPTH
±3mil
±2mil
Hole Position Tolerance
±3mil
Coverlayer
Line to PAD Registration
6mil±2mil
Profile Tolerance
Puching
Laser Cutting
±3mil
±2mil
Surface Finish
ENIG
OSP
Immersion Tin
Immersion Silver
Hard Gold Plating
Au 1-3u",Ni 120-200u"
0.25-0.5um
0.5-1um
0.05-0.12um
Au 5-40u",Ni 120-200u"
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Manufacturing Terms

If you need to utilize FPC designs for your application, then you should first familiarize yourself with the common terminology that is used. A few common terms for the flexible PCB industry are found below:

  • 1. FPC Flexural failures

    FPC materials can be damaged or broken due to repeated or excess bending and flexing actions of the substrate. This type of failure is called a 'flexural failure.'

  • 2. Polyurethane soft materials

    A polyurethane soft materials are normally attached with a rolled copper foil or electroplated copper for use in a PCB construction. This type of material is often the base material used in a flexible PCB.

    There are many other terms for flexible PCBs which can be found here >> More terms

Our PCB Service for You

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One-Stop PCB Manufacturing

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Quick Manufacturing and Delivery

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Custom PCB Design & Assembly

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21 Years of Experience

PCBONLINE

Professional Flexible PCB Supplier with Rich Experience - Manufacturing, Assembly, etc