Rigid Flex PCB Manufacturing from 2 to 24 Layers

"Designed in 3D space, rigid-flex PCBs eliminate the board-to-board connectors,
which makes multiple designs possible."
rigid-flex printed circuit board

Rigid Flex PCB Manufacturing from 2 to 24 Layers

"Designed in 3D space, rigid-flex PCBs eliminate the board-to-board connectors,
which makes multiple designs possible."

Rigid flex PCB Manufacturing Capabilities

rigid-flex PCB

Applications of rigid-flex PCBs

  • ● Industrial Control — laser electronics, motor controller
  • ● Communication — optical module, base station server
  • ● Automotive — camera, high-speed camera
  • ● Medical devices — analytical instruments,capsule gastroscope
  • ● Consumer electronics — smart wear, event lighting
Specifications
PCBONLINE's Rigid Flex PCB Capabilities

Layers

rigid section: 2 to 24, flex section: 1 to 6

Build time

1 day to 4 weeks

Board size

Min. 4mm×4mm to Max. 457mm×610mm

Final board thickness

0.05mm to 0.6mm

Materials

Polyimide, high TG polyimide, FR4, FR4 high TG, RA copper, HTE copper, adhesive

PCB thickness in flex section

0.01mm to 0.1mm

Min. pitch

0.35mm

HDI stack-up

1+N+1, 2+N+2, 3+N+3, 4+N+4

Aspect ratio

3:1

Copper thickness

1/3oz to 3oz

Min. track/space

1.6mil/1.6mil

Min. mechanical drilling Ø

6mil

Hole size tolerance

PTH: ±2mil, NPTH: ±1mil

Rigid flex PCB Manufacturing Capabilities

Specifications
PCBONLINE's Rigid Flex PCB Capabilities

Layers

rigid section: 2 to 24, flex section: 1 to 6

Build time

1 day to 4 weeks

Board size

Min. 4mm×4mm to Max. 457mm×610mm

Final board thickness

0.05mm to 0.6mm

Materials

Polyimide, high TG polyimide, FR4, FR4 high TG, RA copper, HTE copper, adhesive

PCB thickness in flex section

0.01mm to 0.1mm

Min. pitch

0.35mm

HDI stack-up

1+N+1, 2+N+2, 3+N+3, 4+N+4

Aspect ratio

3:1

Copper thickness

1/3oz to 3oz

Min. track/space

1.6mil/1.6mil

Min. mechanical drilling Ø

6mil

Hole size tolerance

PTH: ±2mil, NPTH: ±1mil

rigid-flex PCB

Applications of rigid-flex PCBs

  • ● Industrial Control — laser electronics, motor controller
  • ● Communication — optical module, base station server
  • ● Automotive — camera, high-speed camera
  • ● Medical devices — analytical instruments,capsule gastroscope
  • ● Consumer electronics — smart wear, event lighting

Advantages of the One-Stop Rigid Flex PCB Manufacturer PCBONLINE

PCB design in the most economical way according to the assembly structure drawing
Bending, anti-vibration, other performance tests according to application requirements
Strict quality control. ISO, RoHS, UL, and IPC certified
Custom fabrication from prototypes to mass production
Professional one-on-one engineering support
Turnkey services including PCB production & assembly, parts

Advantages of the One-Stop Rigid Flex PCB Manufacturer PCBONLINE

PCB design in the most economical way according to the assembly structure drawing

Bending, anti-vibration, other performance tests according to application requirements

Strict quality control. ISO, RoHS, UL, and IPC certified

Custom fabrication from prototypes to mass production

Professional one-on-one engineering support

Turnkey services including PCB production & assembly, parts

Rigid-Flex PCB Certifications

Rigid-Flex PCB Certifications

Rigid-Flex PCB Certifications

What is Rigid Flex PCB

Rigid-flex PCBs are complex boards using a combination of rigid PCB and flexible PCB technologies. The inner layers of the rigid-flex PCB's rigid section are flex, and the board's rigid section and flex section are electrically interconnected. The entire flex layers are laminated first, next, the rigid layers are laminated externally (the rigid part of the flex section is without circuits), and then the rigid FR4 is removed from the flex section to create the rigid flex PCB.

Rigid Flex PCB Available Structures

rigid-flex PCB structure
Symmetrical rigid flex PCB construction - the board is manufactured with inward symmetrical flex layers. Capability is from 3R+1F to 24R+6F.
Asymmetrical rigid flex PCB construction - the board is manufactured with outward asymmetrical flex layers. Capability is from 2R+1F to 24R+6F.
HDI multilayer rigid flex PCB construction - the board's rigid section is with blind/buried mirovias. HDI capability is 4+N+4.

Advantages and Applications of Rigid Flex PCB

Advantages of rigid flex PCBs are dynamic and mechanical stability, space-saving, simplified installation, freedom of 3D design, reduced overall product weight.
Applications of rigid flex PCBs range from aerospace & defense systems to computers, smartphones, and cameras, especially products with a compact space.
Laminates

What is Rigid Flex PCB

Rigid-flex PCBs are complex boards using a combination of rigid PCB and flexible PCB technologies. The inner layers of the rigid-flex PCB's rigid section are flex, and the board's rigid section and flex section are electrically interconnected. The entire flex layers are laminated first, next, the rigid layers are laminated externally (the rigid part of the flex section is without circuits), and then the rigid FR4 is removed from the flex section to create the rigid flex PCB.

Rigid Flex PCB Available Structures

rigid-flex PCB structure
Symmetrical rigid flex PCB construction - the board is manufactured with inward symmetrical flex layers. Capability is from 3R+1F to 24R+6F.
Asymmetrical rigid flex PCB construction - the board is manufactured with outward asymmetrical flex layers. Capability is from 2R+1F to 24R+6F.
HDI multilayer rigid flex PCB construction - the board's rigid section is with blind/buried mirovias. HDI capability is 4+N+4.

Advantages and Applications of Rigid Flex PCB

Advantages of rigid flex PCBs are dynamic and mechanical stability, space-saving, simplified installation, freedom of 3D design, reduced overall product weight.
Applications of rigid flex PCBs range from aerospace & defense systems to computers, smartphones, and cameras, especially products with a compact space.
Laminates

We are solution experts to rigid-flex PCB projects
Contact our team here

Support Request

We are solution experts to rigid-flex PCB projects
Contact our team here

Support Request
Rigid Flex Pcb Manufacturing

Hear from Our Clients

"I ordered quite a lot rigid-flex circuit boards from PCBONLINE and they gave discounts for this order. Their reasonable prices and high manufacturing level will make this company become a leader in this industry."
José de León,/electrical and electronics engineer

Hear from Our Clients

"I ordered quite a lot rigid-flex circuit boards from PCBONLINE and they gave discounts for this order. Their reasonable prices and high manufacturing level will make this company become a leader in this industry."
José de León,/electrical and electronics engineer
"The quote that PCBONLINE gave to my 8-layer rigid-flex boards with the 4-layer flex section was the lowest I'd got. The more plesant thing is the board quality, it is not worse than the best Amarican ones."
Norman Andrews,/printed circuit board designer
"PCBONLINE's turnkey rigid-flex PCB services saved one third time for my team and we could accomplish the products in advance. BTW, their compoents procurement is very cost-effective and fast."
Omar Ahmed,/hardware R&D manager

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